Semi Auto Real Stone Paint Ink Coating Pails Weighting Filling Machine for 1-30L
、A Semi-Auto Real Stone Paint Ink Coating Pails Weighting Filling Machine designed for 1-30L containers is an ideal solution for small to medium-sized businesses involved in filling paints, coatings, inks, and other viscous or non-viscous liquids. Below is a detailed overview of this machine, its features, benefits, and key considerations for your application.
Key Features:
Weight-Based Filling (Gravimetric):
Allows you to set the desired weight for each container, ensuring consistent fill levels across batches.
Uses load cells to measure the weight of the liquid during filling, ensuring accurate fill volumes (ideal for high-viscosity products like stone paint).
Accuracy: ±0.5% to ±1%, depending on the model.
High Precision:
Adjustable Target Weight:
Semi-Automatic Operation:
After filling, the operator moves the next container into position.
Once the container is in position, the machine automatically starts filling based on the pre-set weight or volume.
The operator places the container under the filling nozzle manually.
Manual Container Placement:
Automatic Filling:
Manual Indexing:
Versatile Capacity (1-30L):
Interchangeable nozzles or spouts to accommodate different container sizes and liquid viscosities.
Suitable for filling small bottles, cans, pails, or drums within the 1-30L range.
Wide Range of Container Sizes:
Adjustable Nozzles:
Stone Paint and High-Viscosity Compatibility:
Adjustable flow rates to prevent spillage or air pockets in the liquid.
Designed to handle thick, viscous liquids like real stone paint, epoxy, or coatings.
Heavy-Duty Pumps:
Flow Control:
Durable Construction:
PTFE, Viton, or other durable materials to withstand harsh liquids.
Corrosion-resistant 304 or 316 stainless steel construction suitable for aggressive chemicals.
Stainless Steel Materials:
Chemical-Resistant Hoses:
Safety Features:
Automatically stops filling once the target weight is reached, preventing overfilling.
Quickly halts operation in case of emergencies.
Minimizes spills and leaks during filling.
Drip Trays:
Lockable Emergency Stop:
Overfill Protection:
User-Friendly Interface:
Quick and straightforward calibration for accurate filling.
Store multiple recipes for different products or container sizes.
Shows real-time weight, target weight, and filling status.
Digital Display:
Pre-Set Recipes:
Easy Calibration:
Optional Features:
Apply batch numbers, expiration dates, or barcodes for traceability.
Add automatic capping or sealing for fully automated workflows.
Automates container transport to and from the filling machine.
Inert gas purging to prevent foaming or oxidation (useful for volatile liquids).
Nitrogen Blanketing:
Integrated Conveyor:
Capping/Sealing Systems:
Labeling/Coding Systems:
Benefits for Your Business:
Precision and Consistency:
Weight-based filling ensures accurate fill levels, reducing waste and improving product quality.
Versatility:
Handles a wide range of liquids (paints, inks, coatings) and container sizes (1-30L).
Cost-Effective:
Semi-automatic operation reduces labor costs while maintaining high efficiency.
Ease of Use:
Simple operation and maintenance, with minimal training required.
Scalability:
Start with a basic model and add upgrades (e.g., conveyor, capping system) as your business grows.
Durability:
Robust construction ensures longevity, even with harsh or viscous liquids.
Applications:
Real Stone Paint and Coatings:
Filling cans, pails, or drums of textured stone paint, epoxy, or decorative coatings.
Inks and Dyes:
Filling containers of industrial inks, dyes, or pigments.
Adhesives and Sealants:
Filling containers of adhesives, sealants, or construction chemicals.
Oils and Lubricants:
Filling bottles or containers of motor oil, grease, or industrial lubricants.
Food and Beverage:
Filling sauces, syrups, oils, or other viscous liquids (with food-grade materials).
Operation Steps:
Container Placement:
The operator places an empty container under the filling nozzle manually.
Automatic Filling:
The machine detects the container and starts filling using the pre-set weight or volume.
The filling stops automatically once the target weight is reached.
Sealing/Capping (Optional):
After filling, the operator manually places a lid or cap on the container and tightens it securely.
Alternatively, integrate an automatic capping system for full automation.
Discharging:
Filled containers are moved to the next stage (e.g., labeling, packaging) manually or with a conveyor system.
Cleanup:
Drip trays and sealed components minimize spills, keeping the machine and work area clean.
Considerations When Purchasing:
Product Viscosity:
Ensure the machine can handle the viscosity of your liquids (e.g., thick stone paint vs. thin inks).
Container Sizes:
Choose a machine that accommodates the sizes of your containers (e.g., small bottles, pails, or drums).
Accuracy Requirements:
Select a machine with the appropriate level of precision (e.g., ±0.5% for high-precision applications).
Output Needs:
Determine the number of containers you need to fill per hour and choose a machine with the appropriate speed.
Customization Needs:
Consider additional features like nitrogen blanketing, coding systems, or integration with other equipment.
Budget:
Balance cost with features; start with a basic model and add upgrades as needed.
Training and Maintenance:
Ensure the machine is easy to operate and maintain, with accessible spare parts and support.
Safety Regulations:
Ensure the machine complies with local safety standards for handling chemicals or flammable liquids.
Why Choose This Machine?
A Semi-Auto Real Stone Paint Ink Coating Pails Weighting Filling Machine is a versatile, cost-effective solution for businesses looking to fill liquids accurately and efficiently. Its weight-based filling ensures precision, while its compatibility with high-viscosity products like stone paint makes it ideal for your specific needs. By investing in this machine, you can improve productivity, reduce waste, and ensure consistent product quality—all while maintaining the flexibility to scale your operations as your business grows.
Immediate Order:
Website: http://www.360banjia.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
